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Silicone Rubber Keypads - Basic Construction

Keypad Designs | Keypad Types

IDP manufacturers a wide range of custom silicone rubber keypads that provide our customers with non-toxic, elastic, long-lasting and dependable products. Our capabilities include:

• Multicolored keypads
• A wide range of durometers
• Dual durometers keys
• Screen printing
• Laser etching
• Robust coatings
• Plastic key caps
* Dual shot plastic keys
* Chroming capabilities
* LED windows
* A wide variety of shorting pad concepts
-Carbon
-Copper

Typical Force/Stroke Curve
typical forceblue forceblue force 2

Rubber Keypad Design Considerations
chart_1 chart_2 chart_4

Contact Design

Resistance

Printed Carbon 1,000
Carbon 200 Ohms

Life
Printed Carbon Less than or equal to 1 million
Carbon 1 million

Typically a carbon or gold/nickel plate over copper is recommended if the circuitry is on a printed circuit board.
The carbon will have a higher contact resistance with improved immunity to extremely corrosive environments.

Nomenclature Legend

Typical nomenclature is applied to the key with various methodologies. Standard printing will meet 250,000 to 500,000 finger activations, before showing signs of wear.

To increase cycle life, overcoats can be added. This will increase the life to 1,000,000 actuations. In correlating this to the Norman abrasion tester, this will exceed 500 cycles at 500grams of force.

Legends colors are matched to Pantone Colors with a tolerance of 1 shade. There are printing limitations on the distance between the legend and key edge:

- Silk Screen .5mm minimum from edge of key
- Convex Surface 20mm minimum key radius
- Concave Surface 30mm minimum key radius

 

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